Al-Shabrami for Factory & Production Line
Relocation and Maintenance
Relocation - Installation - Maintenance
for Factories and Production Lines
Factory Relocation
Dismantling, Packaging, Transport, and Installation of Equipment and Production Lines, while Maintaining the Highest Safety Standards
Production Line Installation
A complete installation service that includes mechanical and electrical setup, calibration, testing, and commissioning
Factory and Production Line Maintenance
Preventive, routine, and emergency maintenance to ensure continuous production and minimize downtime.
We offer comprehensive industrial solutions for the relocation, operation, and maintenance of your factories to the highest standards of quality and safety.
Book Your Appointment Now.
Why Choose Us?
Specialized team, available heavy equipment, extensive experience, reduced downtime, precision, and safety in execution.
01
Specialized Team
A Specialized Technical Team for Heavy Industrial Equipment
02
Heavy Equipment
Commitment to Equipment Safety and Factory Protection
03
Experience
25 Years of Experience in Production Line Relocation and Installation
04
Commitment to Deadlines
Fast Execution and Minimized Downtime
Key Metrics of Our Achievements in Maintenance Services
Our commitment to quality and innovation drives us forward, enabling us to achieve excellence in maintenance services.
Our clients save approximately 30% by choosing our maintenance services.
We take pride in serving over 1,700 satisfied clients throughout our 25 years of experience.
75%
90% of our clients recommend our services to others, reflecting their satisfaction and trust in us.
Frequently Asked Questions (FAQ)
How is an entire factory relocated from one site to another?
Relocating an entire factory from one site to another is one of the most complex industrial processes, as it involves dismantling, transporting, and installing heavy equipment and sensitive production lines. Specialized companies carry out this process through precise steps that ensure equipment safety and minimize production downtime.
1. Site and Equipment Assessment
The process begins with a comprehensive inspection of the old and new factory, analyzing the size and weight of the equipment, determining suitable transport routes, in addition to creating a clear plan for disassembling and numbering each part.
2. Preparing the transportation plan
An engineering timeline plan is developed that includes the arrangement for dismantling equipment, identifying suitable cranes and trucks, preparing safety procedures, and preparing the installation layout at the new factory site.
3. Technical Disassembly of Equipment
The machines and production lines are disassembled carefully, with the mechanical, electrical, and pneumatic connections separated, and then each part is numbered and documented to facilitate reassembly later.
4. Packaging and Protection of Equipment
The equipment is wrapped in protective materials against shocks and moisture, and sensitive devices are placed in special boxes to ensure they are not exposed to any damage during transport.
5. Uploading and Downloading
Using cranes, forklifts, and winches, heavy equipment is lifted and safely loaded onto trucks, with secure fastening to ensure that the equipment does not move during transport.
6. Transfer to the new location
The equipment is transported via dedicated trucks, with full monitoring of the journey and ensuring that all pieces arrive safely at the new location.
7. Unloading and arranging equipment at the new site
The equipment is unloaded and placed in its designated locations according to the plan to ensure a correct sequence for the installation process and the restart of production lines.
8. Installation of Production Lines
The mechanical and electrical assembly processes are repeated, the hydraulic and pneumatic systems are connected, and then the devices are calibrated to return to efficient operation.
9. Testing and Pilot Operation
Before the factory is fully operational, each machine is tested, safety systems are inspected, and performance is adjusted to ensure that the production lines are functioning properly.
10. Delivery of the factory ready for operation
In the end, the factory is delivered to the client along with a complete report on the transportation stages, as well as a maintenance plan to ensure continued operation at high efficiency.
What is the importance of preventive maintenance for production lines?
1. Reducing sudden stops
When equipment is regularly inspected and worn parts are replaced before they fail, the likelihood of breakdowns that completely halt production decreases.
2. Improving Production Efficiency
Well-maintained machines operate smoothly and at peak performance, leading to increased productivity and improved product quality.
3. Reducing repair costs
Preventive maintenance is much cheaper than repairing sudden breakdowns that may require expensive spare parts or urgent technical intervention.
4. Extending the lifespan of equipment
Attention to lubrication, cleaning, calibration, and inspection of critical parts extends the lifespan of equipment for many more years.
5. Improving Occupational Safety
Broken or neglected machines increase the likelihood of accidents and injuries. Preventive maintenance makes the workplace safer.
6. Improving Planning and Production
Since preventive maintenance is performed at predetermined times, the facility can organize operations without unexpected interruptions or losses in the production schedule.
7. Reducing waste and scrap
Uncalibrated machines can cause production errors, while regular maintenance helps maintain consistent quality and reduce defects.
Why choose Al-Shabrami Company to relocate your factory?
If you are looking for a reliable partner to transport your factory or heavy equipment, Al-Shabrami Company is the best choice due to its extensive experience of over 25 years in this field.
Experience that ensures safety
A quarter of a century of experience in factory relocation gives Al-Shabrami the ability to handle various types of equipment, from complex production lines to sensitive equipment that requires special care.
Specialized and qualified team
The company has a highly trained professional team capable of disassembling, assembling, and transporting heavy equipment with precision, ensuring its safety at every stage.
Modern equipment and complete facilities
Al-Shabrami provides low-profile lifts, transport carts, and professional tools that ensure safe and smooth transportation, regardless of the size or weight of the equipment.
Precise planning and quick execution
The transportation process begins with a detailed study of the factory and the transportation route, followed by execution according to a clear plan that ensures the work is completed on time without disrupting production.
Safety and full coverage
Compliance with safety standards and insurance for equipment during transportation is an essential part of the company's operations, reducing risks and protecting your investment.
Fair prices for high quality
Despite the professionalism and advanced equipment, Al-Shabrami offers competitive prices with no hidden costs.
Why do you need an annual maintenance plan?
Having an annual maintenance plan is not a luxury, but a necessity to ensure continued efficient operation and to reduce costs and risks. Here are the main reasons:
1. Preventing sudden failures
The annual maintenance plan helps identify issues before they turn into breakdowns that halt production lines or cause significant losses.
2. Maintaining Equipment Efficiency
Regular inspection, cleaning, and calibration keep the equipment operating at peak performance, which improves product quality and increases productivity.
3. Reducing repair costs
Repairing major breakdowns costs much more than preventive maintenance. The annual plan saves you unexpected expenses.
4. Extending the lifespan of assets
Equipment that is regularly maintained lasts longer and provides consistent performance for years, reducing the need to purchase new equipment.
5. Enhancing Occupational Safety
Regular maintenance reduces the likelihood of accidents caused by faulty or neglected equipment, creating a safer work environment.
6. Better Production Planning
When maintenance is scheduled in advance, you can arrange the production schedule without unexpected interruptions or unplanned downtime.
7. Reducing waste and defects
Uncalibrated equipment may produce defective products. Regular maintenance reduces errors and maintains quality.